Castlegate’s state of the art Steel Casting Foundry consists of

  • In-house pattern shop
  • Modern machine shop and Testing
  • In-house facility backed by Generator
  • Wind Power for non-stop production
  • Installed capacity 3,600 tons per annum
  • Maximum single piece weight 2,100 kg

Pattern Shop

  • Pattern shop features highly trained pattern makers from the simple to extremely complex casting design.
  • Our patterns ensure accurate casting that meets Customer specifications.
  • CNC machined patterns provide close & consistent casting tolerances.
  • The Pattern shop is strengthened with dedicated CNC machine for full-time pattern making from solid models and Simulation software SOFT CAST 3.5 for the method.

Molding Process

  • Sodium Silicate / CO2 & Resin bonded (No Bake)
  • Shell Process

Heat Treatment

  • Automatic water quenching furnace with 120,000-liter water capacity integrated with Agitating pumps.
  • Furnace calibrated to API 6A and NORSOK M650.
  • Certified by TUV and IBR.
  • Three heat treatment furnaces each having a capacity of 5 tons.

Fettling

  • Full Fledged In-house Fettling
  • Arc Cutting
  • Gas Cutting
  • Grinding
  • Dressing Facility-Steel Shot Blaster
  • Qualified and Approved sub-Contractors